Showcase Projects

Custom cables and cool projects are the best part of our work. We love the process of creating something unique--and perfect--for a customer’s application. Here are some inspirational projects to show our capabilities. If you have an idea for something, but you don’t see it here, just ask! New challenges are always fun.

Standard clearpvccable
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Unique PVC materials

Cable assembly with dc jack and transparent PVC

The customer wanted a translucent solution for a standard dc cable to go with a super-modern light. This solution has clear PVC on both the jacket and the overmold, creating a cool effect with the silver inner-workings underneath.
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Components added

Dc cable with built-in switch for a sound system

Adding components to make your cable work harder is no problem. This is an elegant solution to keep the everything hidden and secure, and still have the ability to turn off the system.
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Standard usb 3.0 with 2.0 connector
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Custom combinations

USB 3.1C with ferrite core to USB 2.0 Type A

Combine the right two ends for any application. Creating a custom solution with the exact specifications for your product saves time and makes an application look intentional.
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Standard terminalstylecable
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Terminals and non-standard connectors

4 conductor connector to male and female terminals

These colorful terminals are simple, but go into a powerful, complicated, networked application. Sometimes the most basic cables keep awesome projects working!
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Standard audiocable
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Complex audio cables

Cable assembly with 10 pin plug, Y split, yellow RCA plug and 2.5 mm jack, and ferrite bead

A specialty connector and custom-molded ferrite bead are required for this special audio project. Y split cables are a standard customization.
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Specialty wire

Braided PVC jacket for “old fashioned” lighting installation

Tensility can do many kinds of specialty wire—even “weird” wire like this braided PVC. Sometimes a little extra effort on the wire makes all the difference in providing a feeling of quality for a project.
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Standard pmscoloredwire
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Colors

PMS colored wire and cables

Almost any Pantone is available through Tensility. In this case, a particular blue was needed to precisely match a customer’s electronic device, but we have the whole rainbow (or Pantone color wheel, as the case may be) at our fingertips.
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Coil cords

Coil cord designed for 45 foot cable assembly

Many customers like the compact utility of a coiled wire, especially for applications where mobility is an issue. In this project, the customer moved from ground level to two stories high, so coiled cord was a great alternative.
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Standard pull tab
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Utilitarian overmold

Pull tab for senior medical device

A tight space and frequent use meant a pull-tab was ideal for this dc cable assembly. A little bit of tooling and a punchy new color was exactly what the customer needed.
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Thumb clearpvccable

Unique PVC materials

Cable assembly with dc jack and transparent PVC
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Thumb cablewithswitch

Components added

Dc cable with built-in switch for a sound system
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Thumb usb 3.0 with 2.0 connector

Custom combinations

USB 3.1C with ferrite core to USB 2.0 Type A
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Thumb terminalstylecable

Terminals and non-standard connectors

4 conductor connector to male and female terminals
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Thumb audiocable

Complex audio cables

Cable assembly with 10 pin plug, Y split, yellow RCA plug and 2.5 mm jack, and ferrite bead
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Thumb texturedwire

Specialty wire

Braided PVC jacket for “old fashioned” lighting installation
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Thumb pmscoloredwire

Colors

PMS colored wire and cables
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Thumb coilcord

Coil cords

Coil cord designed for 45 foot cable assembly
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Thumb pull tab

Utilitarian overmold

Pull tab for senior medical device